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Warehouse Visibility: Turning Data Integration into Operational Clarity

Most supply chains generate enormous amounts of operational data, yet very little of it translates into daily decision clarity.

Applied AI

Data Analytics

Data Engineering

A supply chain analytics use case

Most supply chains generate enormous amounts of operational data, yet very little of it translates into daily decision clarity. Warehouse leaders still juggle siloed systems, conflicting KPIs, and reports that arrive long after the operation has moved on. The result is a gap between what’s happening on the floor and what leaders can actually see—impacting cost, service levels, labor planning, and resilience. This piece explains why true warehouse visibility requires an integrated data foundation, shows how modern teams are building it, and outlines the measurable operational gains that follow when WMS, TMS, ERP, labor, and financial data finally live in one place.

“Warehouse visibility is the first real unlock for supply-chain performance,” says Matthew Burgos, Supply Chain Analytics Advisor at 205 Data Lab. “When you can finally see what’s happening on the floor—case movement, dock dwell, equipment utilization—you stop managing by instinct and start managing by fact. Everything else—forecasting, labor optimization, automation—builds on that clarity.”

Most supply chains generate mountains of data but struggle to use it in real time. Every pallet movement, truck arrival, and pick rate is tracked somewhere—but across disconnected systems: WMS, TMS, ERP, and labor platforms. By the time reports are consolidated, the operation has already moved on.

Warehouse visibility matters because it directly affects cost, service, and agility:

  • It enables faster, data-driven decisions when conditions change.
  • It exposes inefficiencies that drive up labor and storage costs.
  • It links daily warehouse operations to financial performance.
  • It builds the clean, connected data foundation that advanced analytics and AI rely on.

The Questions Operational Leaders Struggle to Answer

Even well-run operations struggle with a few fundamental questions that no single system can answer on its own:

  1. “Where exactly are our bottlenecks right now?”
    Each system—WMS, TMS, or labor management—only sees its piece of the process. Without integrated data, leaders can’t see how inbound, storage, and outbound activities interact or where flow is breaking down.
  2. “What’s our true cost to serve by customer, lane, or facility?”
    Operational and financial data live in different systems with inconsistent identifiers. Without joining them, cost-to-serve becomes an estimate rather than a fact.
  3. “Why do the numbers in different reports never match?”
    Each system defines metrics like “on-time,” “capacity,” and “utilization” differently, eroding trust in the data and slowing decisions.

These are the gaps that an integrated data environment closes—by unifying data across systems, standardizing definitions, and making real-time visibility possible across the entire supply-chain network.

Why WMS Reporting Isn’t Enough

A Warehouse Management System (WMS) provides valuable operational reports—pick rates, put-away accuracy, on-time receipts—but only within its own silo.

Each warehouse, region, or partner may use a different WMS, often with inconsistent data definitions and batch-based reporting. The result is partial visibility.

An integrated data foundation changes that. It connects WMS data with transportation, labor, and financial systems to answer bigger, cross-functional questions:

  • Are we overstaffing because dock dwell times are unpredictable?
  • How does on-time performance vary by carrier or region?
  • Which facilities drive the most cost per case shipped?

Integration turns warehouse data from isolated reports into a network-wide control layer—one where operational events can be analyzed in context and tied to business outcomes.

Area WMS Reporting Integrated Warehouse Visibility
Scope Focused on internal transactions. Combines WMS, TMS, ERP, labor, and finance data.
Timeliness Typically batch-based. Near real-time refresh on Snowflake.
Metric Consistency Each WMS defines KPIs differently. Shared definitions modeled in dbt.
Financial Linkage Limited connection to P&L. Full linkage to cost-to-serve and margin.
Network View Site-specific. Unified view across facilities and partners.

The Solution: An Integrated Data Foundation

205 Data Lab helps organizations unify operational signals into a single, governed data layer.

Connect the sources – Ingest and standardize data from WMS, TMS, ERP, and labor systems.

Model for clarity – Build clean fact and dimension tables (e.g., fct_inventory_movement, fct_dock_activity, dim_shift, dim_equipment).

Deliver visibility – Enable near–real-time dashboards on throughput, dwell, and resource utilization.

Link to finance – Tie warehouse activity to cost-to-serve and profitability metrics.

A modern cloud data warehouse provides the scale and performance to process millions of events daily, while transformation frameworks such as dbt ensure every calculation is traceable, tested, and reusable across analytics and forecasting workflows.

When operational data remains trapped in separate systems—WMS, TMS, ERP, labor, and finance—leaders are limited to batch-delayed, site-specific reporting with inconsistent KPIs and no reliable connection to cost or margin. Integrating these sources into a unified cloud data platform shifts visibility from overnight snapshots to near–real-time operations, with standardized metrics and a single semantic layer spanning all facilities, carriers, and partners. This consolidated view links daily warehouse activity directly to financial outcomes, giving teams a live picture of throughput, dwell, labor utilization, and cost-to-serve across the network.

Industry research reinforces this architectural pattern. TDWI’s Insight Accelerator: Modernizing the Manufacturing Supply Chain Using Cloud-Based Data Analytics describes a unified data backbone that is comprehensive, converged, scalable, intelligent, and collaborative—the same principles behind integrating WMS, TMS, ERP, labor, and financial signals into one governed environment. Rather than fragmented reporting pipelines, TDWI emphasizes the need for an end-to-end data foundation where operational events, partner data, and financial metrics can be analyzed together.

Source: https://www.snowflake.com/resource/modernizing-the-manufacturing-supply-chain-using-cloud-based-data-analytics/

Replacing Costly IT Development

The cloud data platform architecture is quietly replacing the heavy, expensive IT development that once dominated analytics projects.

Traditional reporting pipelines required months of ETL coding and infrastructure management. Every new metric meant a new script, request, or dashboard rebuild.

With the cloud data platform based architecture (Snowflake and dbt):

Infrastructure and scaling are managed automatically.

Transformations are transparent SQL models, version-controlled in Git.

Analysts—not just developers—can extend and test data logic.

CI/CD workflows replace manual promotion cycles.

This shift is still not fully understood in many enterprises. It represents a new bridge between traditional IT-led reporting and analyst-driven modeling. IT retains governance and security; analysts own the business logic. Together, they move faster and spend less on custom development

Why This Outperforms Traditional Reporting

Conventional WMS or BI environments rely on overnight refreshes, manual extracts, and definitions that vary from system to system. The result is slow reconciliation, conflicting numbers, and limited ability to react during the day.

An integrated, cloud-based data layer changes this dynamic entirely. It refreshes continuously, scales with operational volume, and becomes the single source of truth for the KPIs that matter—throughput, dwell, labor utilization, carrier performance, and cost-to-serve. Because all operational and financial signals sit in one governed model, the same foundation supports near–real-time dashboards, forecasting workflows, and AI-driven decision automation without separate pipelines or rework.

This is the architectural pattern behind modern manufacturing and supply-chain data platforms: break down silos, unify definitions, and give operations the live visibility they need to run the network with precision.

Matt Burgos on Real-World Impact

“At a major CPG company, I led a visibility initiative that finally unified our warehouse and logistics data. We could track every case, pallet, and ASRS unit’s impact in near real time. That single semantic model supported more than 20 use cases and delivered measurable operational savings—over $10 million in efficiency gains. Once that visibility layer was in place, the same data fed forecasting, labor optimization, and automation analytics.”

Matthew Burgos, Supply Chain Analytics Advisor, 205 Data Lab

Matt’s experience shows that once integration is in place, warehouse data becomes an active business tool—not a historical record. Visibility moves from a reporting function to a decision capability.

The AI-Ready Supply Chain

Supply-chain teams everywhere are preparing for the AI revolution, but most are discovering a hard truth: AI is only as good as the data foundation beneath it.

Integrated data in Snowflake provides that foundation. It allows AI to:

  • Predict bottlenecks before they occur by analyzing live dwell-time, labor, and equipment data.
  • Optimize labor and assets in real time, balancing workload and throughput.
  • Automate operational decisions such as load prioritization or replenishment scheduling.
  • Simulate and forecast scenarios (“What if we shift 10% of volume from Houston to Dallas?”).
  • Power natural-language copilots that answer operational questions instantly:“Show me the top three facilities by rising pick-to-ship time this month.”

Without integrated, governed data, AI models lack context and accuracy. With it, supply-chain leaders gain predictive visibility and decision automation that simply weren’t possible before.

This is the backbone of the AI-enabled operation—a unified data platform that connects people, processes, and algorithms through one trusted source of truth.

Further Reading

Talk to our team

Ready to see where data integration could unlock visibility in your operations? 205 Data Lab helps supply-chain and operations teams build modern data foundations on Snowflake and dbt—bridging the gap between reporting systems, analysts, and AI.

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